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FloorSynthetic insulationDismantling Sint-Martens-Latem 2024

Dismantling XPS from a ground floor

As part of the Circular construction elective, 3rd-year Bachelor in Construction students carried out several dismantling operations in social housing in Sint-Martens-Latem. For this case, 4 students dismantled a floor on the ground floor.

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30 years in use
3 cm thick
4 students

When dismantling a floor, a trial core was drilled to make clear how thick the different functional layers are and what type of insulation was involved (XPS - Floormate Styrofoam 200-A). The building plans were also consulted to establish the position of cables and pipes.

Floor build-up

  • Floor finish: ceramic tiles

  • Screed/levelling layer with pipes: screed

  • Reinforcement mesh

  • Vapour barrier: PE film

  • Floor insulation: XPS boards

  • Foundation slab: concrete

Lab analysis

The samples were tested for lambda value, compressive strength, F-gases, dimensional stability and moisture absorption > XPS (1994) - 3 cm - floor

  • proposed lambda: 0.0330 W/mK

  • proposed compressive strength: ≥ 168 kPa

  • The dimensional stability meets the current requirements.

  • Possibly higher water absorption than the current limit value of 0.7 vol%.

The boards are damaged by the pressure pattern of the screed.

Result

The technical parameters of the XPS boards score well. However, a trade-off must be made here as to whether the time invested in dismantling the insulation is worth it for 3 cm insulation boards.

Images

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